Motion Control & Press Lines
Servo systems, press automation, and material handling control
Precise motion control is critical for press operations, material handling, and automated manufacturing. Industrial Control Services provides servo drive programming, press line sequencing, and feeder synchronization using Yaskawa and Omron platforms. Whether you need new press automation, servo system troubleshooting, or multi-axis coordination, we deliver reliable motion control solutions.
Motion Control Systems We Support
Yaskawa Servo Systems
- Sigma-7 servo drives & motors
- Sigma-5 series
- MP3300iec motion controllers
- SigmaWin+ programming software
- Multi-axis coordination
Omron Motion Control
- 1S series servo systems
- G5 series servo drives
- NJ/NX motion controllers
- Sysmac Studio integration
- EtherCAT communication
Press & Feeder Control
- Press sequencing and timing
- Coil feeder synchronization
- Die protection systems
- Part ejection control
- Multi-press coordination
Common Motion Control Challenges
Servo drive faults - Alarm codes, positioning errors, motor faults causing production stoppages and lost parts
Poor synchronization - Press and feeder out of sync, causing mis-feeds, jams, and die damage
Positioning accuracy issues - Servo not returning to position, drift over time, backlash compensation needed
Speed and acceleration problems - Cycle times too slow, mechanical stress from poor tuning, vibration issues
Multi-axis coordination - Need coordinated motion across multiple servos, cam profiles, electronic gearing
Legacy system obsolescence - Older servo drives failing, no replacement parts, need modern alternatives
Our Motion Control Services
Servo Drive Programming & Tuning
We configure Yaskawa and Omron servo drives for optimal performance. Proper gain tuning, positioning parameters, and acceleration profiles ensure fast, accurate motion without mechanical stress.
Press Line Automation
Complete press sequencing, feeder control, and die protection systems. We program press PLCs to coordinate with servo feeders, ensuring reliable operation and preventing die damage.
Multi-Axis Coordination
Complex applications requiring synchronized motion across multiple axes. We program cam profiles, electronic gearing, and coordinated positioning for packaging, assembly, and material handling.
Servo System Troubleshooting
Diagnose and repair servo alarms, positioning errors, and communication faults. We use oscilloscopes and servo analyzers to identify electrical, mechanical, and tuning issues.
Feeder Synchronization
Coil feeders, strip feeders, and part feeders synchronized with press operations. Precise timing prevents mis-feeds and optimizes cycle times.
Legacy System Upgrades
Replace obsolete servo drives and motion controllers with modern equivalents while maintaining or improving performance.
Typical Motion Control Projects
- Press feeder servo installation and programming
- Multi-station transfer press automation
- Packaging machine servo coordination
- Assembly line pick-and-place systems
- Material handling conveyor synchronization
- Rotary die cutting applications
- Legacy servo drive replacement and upgrade
- Die protection and part detection systems
Why Manufacturers Choose Us
- Press industry experience - We understand stamping, forming, and progressive die operations
- Multi-brand expertise - Yaskawa and Omron specialists under one roof
- Proper tuning - We use analyzers and scopes, not just trial-and-error
- Mechanical understanding - We consider the whole system, not just the electronics
- Fast response - Press downtime is expensive, we prioritize urgent support
- Integration capability - Motion control integrated with PLCs, HMIs, and safety systems
Real-World Example
A Staffordshire metal stamping company had chronic feeder problems on their progressive die press line. The Yaskawa servo feeder would mis-feed every few hundred strokes, causing die crashes and damaged parts. Previous technicians had adjusted parameters repeatedly without success. We analyzed the system with a servo analyzer and found the mechanical coupling had excessive backlash, and the servo gain settings were compensating incorrectly. After replacing the worn coupling and re-tuning the servo with proper auto-tuning procedures, mis-feeds were eliminated. The press now runs reliably at 120 strokes per minute (up from 90 spm they were running to avoid problems), increasing productivity by 33% while reducing scrap and die maintenance costs.
Get Expert Motion Control Support
Need help with servo systems, press automation, or motion control? Contact Industrial Control Services for reliable solutions.